mpc-horizon-tuning

by benchflow-ai

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SKILL.md About

---
name: mpc-horizon-tuning
description: Selecting MPC prediction horizon and cost matrices for web handling.
---

# MPC Tuning for Tension Control

## Prediction Horizon Selection

**Horizon N** affects performance and computation:
- Too short (N < 5): Poor disturbance rejection
- Too long (N > 20): Excessive computation
- Rule of thumb: N ≈ 2-3× settling time / dt

For R2R systems with dt=0.01s: **N = 5-15** typical

## Cost Matrix Design

**State cost Q**: Emphasize tension tracking
```python
Q_tension = 100 / T_ref²  # High weight on tensions
Q_velocity = 0.1 / v_ref²  # Lower weight on velocities
Q = diag([Q_tension × 6, Q_velocity × 6])
```

**Control cost R**: Penalize actuator effort
```python
R = 0.01-0.1 × eye(n_u)  # Smaller = more aggressive
```

## Trade-offs

| Higher Q | Effect |
|----------|--------|
| Faster tracking | More control effort |
| Lower steady-state error | More aggressive transients |

| Higher R | Effect |
|----------|--------|
| Smoother control | Slower response |
| Less actuator wear | Higher tracking error |

## Terminal Cost

Use LQR solution for terminal cost to guarantee stability:
```python
P = solve_continuous_are(A, B, Q, R)
```